Fixing a burst or leaking pipe is now easier than ever with Shree Ram Sealing Pipe Repair Kit. These kits offer a quick and effective solution for repairing leaks across pipes of all materials and sizes.
For both minor plumbing repairs around the house and major industrial repairs, Shree Ram Sealing Pipe Repair Kits are reliable. Water utilities in the UK, desalination plants, wastewater treatment facilities, nuclear power plants, petrochemical plants, pumping stations, quarry wash plants, freight ships, and dry risers are just a few of the businesses that have chosen them because of their dependability.
The Shree Ram Sealing Pipe Repair Kit offers a reliable way to quickly and effectively stop leaks, whether you’re dealing with a small leak at home or a large industrial repair.
The best pipe repair kit from Shree Ram Sealing Engineers' top pipe repair kit is a complete solution made to make professional-caliber pipe leak repairs simple and effective. Each kit contains the necessary parts to guarantee a strong and long-lasting repair, enabling the pipeline integrity to be restored quickly.
Key Components of the Pipe Repair Kit
High-Strength Bandage Roll (6 Meters Length)
The bandage roll is designed for strong sealing and reinforcement and comes in widths of 2 inches, 4 inches, 6 inches, and 8 inches, all with a consistent length of 6 meters.
This fiberglass-based bandage is perfect for wrapping around broken pipeline sections to create a safe, pressure-resistant seal because of its remarkable strength and flexibility.
It conforms effortlessly to various pipe diameters, ensuring tight adhesion and preventing future leaks.
Durable Plastic Tapes
Premium plastic tapes that act as an extra sealing layer and increase the repair’s overall strength are included in the kit.
These tapes offer superior moisture resistance, guaranteeing that environmental factors won’t have an impact on the repaired area.
Easy to apply, they work effectively in combination with the bandage roll to achieve a comprehensive leak-proof barrier.
Stic Epoxy Compound
A high-strength epoxy repair compound, specifically designed for sealing cracks, holes, and weakened areas in pipelines.
This underwater epoxy stick can be applied to wet or dry surfaces, making it versatile for various pipe conditions.
Once kneaded, it forms a solid, rock-hard repair, capable of withstanding high temperatures and pressures up to 200°C (392°F) and 400 psi respectively.
Ideal for offline leak repair, it ensures a strong and long-lasting bond to the affected pipeline surface.
Protective Gloves
The kit includes chemical-resistant protective gloves, ensuring user safety during the repair process.
These gloves provide protection against chemical exposure, skin irritation, and contaminants, allowing for safe handling of the epoxy compound and bandage application.
Designed for comfort and durability, they facilitate precise and efficient repair application without compromising safety.
This pipe repair kit India solution is particularly suitable for specific pipeline conditions and scenarios. It is ideal for:
- Non-active pinhole leaks – Repairs leaks when the pipeline is offline.
- Moderate temperature conditions – Effective for surfaces below 70°C (158°F).
- Pipelines with a diameter under 18 inches – Suitable for various pipe sizes.
- Non-hazardous mediums – Works best with water, air, and non-corrosive fluids.
The following equipment and supplies are needed for a successful and durable repair with the Seal Quick Pipe Repair Kit:
Surface Preparation Tools
- Mechanical or hand tools such as coarse files, sandpaper, saw blades, and wire brushes.
- Degreasing agents to clean contaminants off the pipe surface.
Safety Equipment
- Protective gloves to handle chemicals safely.
- Safety glasses and masks to prevent exposure to dust and fumes.
- Self-contained breathing apparatus for enhanced safety in enclosed spaces.
Cleaning Supplies
- Solvent-based degreasers for thorough surface cleaning.
- A container of water (0.5 liters) to activate the fiberglass tape.
Using the best pipe repair kit to fix a leaking pipeline necessitates accuracy and attention to the following systematic procedure.
1. Prepare the Surface
- Turn off pipeline flow to stop all leakage.
- Clean the affected area thoroughly by removing dirt, rust, paint, or other contaminants.
- Use abrasive tools to achieve a roughened profile of 60 to 80 microns, ensuring optimal adhesion.
- Degrease the surface with solvent-based cleaners and allow it to dry completely.
2. Application of Epoxy Stick
- Wear the provided gloves before handling the epoxy repair stick.
- Remove the epoxy from its packaging and knead it until it turns a uniform dark grey color.
- Apply the epoxy generously over the damaged section, ensuring it covers at least three times the leak area with a thickness of 20mm to 25mm.
- Smooth the edges to improve bonding and allow the epoxy to cure for 30 minutes.
Important: Avoid opening the fiberglass tape packaging until the leak is fully sealed and the surface is prepared.
3. Wrapping the Pipe with Fiberglass Tape
- Immerse the fiberglass tape in water for 10 seconds and squeeze it to activate the resins.
- Begin wrapping the tape 100mm before the leak area, ensuring a minimum of 2 times the pipe diameter in coverage.
- Maintain a firm and even wrap with a 50% overlap, applying tension to secure it tightly.
- If necessary, submerge additional tape rolls in water and continue overlapping by 100mm for seamless integration.
4. Curing Process
- Continuously wet the tape during application using water to facilitate resin activation.
- Once wrapping is complete, press the tape firmly with water-soaked gloves to expel any trapped air bubbles.
- Allow the repaired section to cure for at least 1 hour before resuming operations.
Note: If leakage persists after the first application, remove the entire repair and restart the process. Additional layers of tape over an unsuccessful repair will not be effective.
Pipeline weld joints are prone to leaks due to several underlying causes, such as:
- Lack of fusion between metal layers.
- Corrosion in the heat-affected zone.
- Cracks from thermal stress or pressure fluctuations.
- Porosity and inclusion of impurities.
Planning and thorough data collection are essential to the pipeline's successful rehabilitation. A few things to think about are:
- Pipeline Operating Conditions: Pressure, temperature, and pipe material.
- Engineering Calculations: Precise measurements following ASME PCC-2 and ISO 24817 standards.
- Personnel Training: Proper application techniques and risk assessment.
The pipe surface must be prepared to SA2.5 standards, guaranteeing at least 60 microns of roughness, in order to get the optimum results. This guarantees long-lasting repairs and improves adherence. The epoxy needs to be mixed and applied in accordance with the manufacturer's instructions once the pipe surface has been prepared. To restore the surface profile, the mixture must be applied uniformly and without air bubbles.
Post-repair inspections are crucial to verifying the effectiveness of the solution. The following checks must be conducted:
- Visual inspection of the wrapped section for uniformity.
- Measurement of repair thickness and length against specifications.
- Allow sufficient curing time before resuming operations.
For effective and secure pipeline leak repair, Shree Ram Sealing Engineers Pipe Repair Kit is a vital tool. For industries around the world, this repair kit offers an affordable, long-lasting, and user-friendly solution for fixing small pinhole leaks or bigger cracks.
